Contact

Super Seal™ Induction Cap Sealer
The Best Selling Induction Cap Sealer

Super Seal™ Induction Cap Sealer

Available in three models

  • Super Seal™ 50
  • Super Seal™ 75
  • Super Seal™ 100

These best-selling models seal millions of bottles worldwide every day and are renowned for their reliability and robustness.

Compact, all-in-one unit

Compact and air-cooled, the Super Seal™ is easily installed into existing production lines, while the simple to use control panel ensures ease of operation.  The stainless-steel stand is fully adjustable to allow for different container heights and is also suitable for food or clean environments.

Features

  • Air-cooled
  • Efficient coil designs to maximise performance and minimise energy costs
  • Simple to use control panel
  • Fully adjustable stand for different container heights
  • Seals a variety of caps ranging from 20mm – 140mm
  • Fully compliant with all CE regulations
  • Power supply electronics are housed in an IP65 enclosure

Specifications

  • Dimensions 580 x 880 x 1524-1824mm (WxDxH)
  • Power Supply: single phase, 230V, 50Hz, 5amps

Download Layout Drawing

Sealing Coils

There are a variety of sealing coils available with the Super Seal™ induction cap sealer to suit a wide range of sealing requirements. Our technical experts will match your requirements to one of our unique coils to help you achieve maximum productivity with minimum energy requirements.

Optional Extras

There are several optional extras available for the Super Seal™ range to improve control and productivity on your production line.

Control Options

Total Cap Inspection System:

This system includes:

  • Stalled Bottle and Backlog Detector:
    • Jammed containers or stopped bottles that remain under the induction sealer could become a potential safety hazard. The sensor detects these faults and stops power reaching the induction coil.
  • Missing Foil Sensor:
    • This sensor detects if a foil liner is present in the cap; if there is no foil in the cap, the container cannot be sealed.
  • High Cap Detector:
    • Detects an incorrectly fitted or high cap, which could affect seal quality.

These options can be installed individually, however if the full system is purchased, you gain the following extras:

  • Reject Bottle Counter:
    • Gives the number of fault signals that have been detected due to missing foil or caps.
  • Total Bottle Counter:
    • Counts all containers that have passed the input sensor.

Stack Light Assembly:

  • A visual aid that gives a green light to indicate that the unit is functioning correctly and a red light to indicate that no power is being supplied to the sealing head.

Stack Light Assembly with Sounder:

  • The Stack Light is also available with an 85dB audible alarm. This sounder works in unison with the red light by indicating when the induction sealer is on, but not running correctly. This is useful for production environments which are noisy or where the machine isn’t in direct sight.

Variable Speed Conveyor Systems

Auto Power Control System:

  • An induction sealer’s power setting is set to match a fixed conveyor speed. Therefore, if your conveyor speeds up and slows down, this system will automatically alter your power setting to match the changing conveyor speed. This prevents poor sealing.

Variable Line Speed Control via a 0-10V signal cable:

  • An analogue signal that allows the customer to use their own PLC/control system to adjust the power level on the Enercon.

Ancillaries

Machine stand wheels:

  • Stainless steel housed, high compression rubber wheels can be fitted in addition to the standard frame foot pads to allow for ease of unit manoeuvrability. Two brakes are included to allow the induction sealer to be locked into position.

Spare Parts Kits:

  • Various kits available on request.

IQ/OQ Kit:

  • Enercon Industries will provide the documentation for IQ/OQ.

Remote Control & Monitoring:

  • Provides the customer with an Ethernet and serial interface for the control and monitoring of the induction cap sealers via their own PLC/control system.

Automatic Start/Stop:

  • The automatic start/stop function activates the machine when a bottle is detected and will return the machine to standby mode when no container has been detected after a pre-set time period.