Super Seal™ Max | Up to 100 metres per minute
Induction Heat Sealer Super Seal™ Max
  • Multiple language selection
  • Easy to use touch screen design
  • Supervisory password protection with operator lockout
  • Recipe management
  • Internal monitoring of all critical operating data
  • Container, cap and foil counters available
  • Local and remote start/stop controls
  • Local and remote power controls
  • Remote network control and monitoring via RS485 or Ethernet
  • Air-cooled
  • Robust stainless steel fully adjustable stand for different container heights
  • Seals a variety of caps ranging from 20mm – 150mm
  • Fully compliant with all CE regulations
  • Dimensions 812 x 880 x 1600-1970 mm (WxDxH)
  • Power Supply: single phase, 230V, 50Hz

Download Layout Drawing

This system includes:

  • Stalled Bottle and Backlog Detector:
    Jammed containers or stopped bottles that remain under the induction sealer could become a potential safety hazard. The sensor detects these faults and stops power reaching the induction coil.
  • Missing Foil Sensor:
    This sensor detects if a foil liner is present in the cap; if there is no foil in the cap, the container cannot be sealed.
  • High Cap Detector:
    Detects an incorrectly fitted or high cap, which could affect seal quality.

These options can be installed individually, however if the full system is purchased, you gain the following extras:

  • Reject Bottle Counter:
    Gives the number of fault signals that have been detected due to missing foil or caps.
  • Total Bottle Counter:
    Counts all containers that have passed the input sensor.

Stack Light Assembly:

  • A visual aid that gives a green light to indicate that the unit is functioning correctly and a red light to indicate that no power is being supplied to the sealing head.

Stack Light Assembly with Sounder:

  • The Stack Light is also available with an 85dB audible alarm. This sounder works in unison with the red light by indicating when the induction sealer is on, but not running correctly. This is useful for production environments which are noisy or where the machine isn’t in direct sight.

Auto Power Control System:

  • An induction sealer’s power setting is set to match a fixed conveyor speed. Therefore, if your conveyor speeds up and slows down, this system will automatically alter your power setting to match the changing conveyor speed. This prevents poor sealing.

Variable Line Speed Control via a 0-10V signal cable:

  • An analogue signal that allows the customer to use their own PLC/control system to adjust the power level on the Enercon.

Machine stand wheels:

  • Stainless steel housed, high compression rubber wheels can be fitted in addition to the standard frame foot pads to allow for ease of unit manoeuvrability. Two brakes are included to allow the induction sealer to be locked into position.

Spare Parts Kits:

  • Various kits available on request.

IQ/OQ Kit:

  • Enercon Industries will provide the documentation for IQ/OQ.

In addition to the above options, the following are available for the Super Seal™ Touch and the Super Seal™Max.

Remote Control & Monitoring:

  • Provides the customer with an Ethernet and serial interface for the control and monitoring of the induction cap sealers via their own PLC/control system.

Automatic Start/Stop:

  • The automatic start/stop function activates the machine when a bottle is detected and will return the machine to standby mode when no container has been detected after a pre-set time period.

There are a variety of sealing coils available with the Super Seal™ Max induction cap sealer to suit a wide range of sealing requirements.

Enercon has two coil design types, each with a number of variations, to ensure the perfect coil is available for the size and type of your container and cap for your application to deliver perfect, consistent seals.

Tunnel Coils facilitate higher throughputs than the more traditional flat coils. The Deep Tunnel coil is used for conical, spouted and other shaped caps.

Whereas Flat Coils give the flexibility to seal caps from 15 – 150 mm.

At Enercon we take into consideration the cap diameter and height, the line speed  and the type of foil liner needed for the application before recommending the
sealing head.

Our technical experts will match your requirements to one of our unique coils to help you achieve maximum productivity with minimum energy requirements.

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The Super Seal™ Max Induction Cap Sealer

The Super Seal™ Max is the fastest induction cap sealer on the market

The Super Seal™ Max is the fastest inline sealer on the market, with a dual coil it’s designed for high-speed packaging lines running at up to 100 metres per minute.

This dual coil induction cap sealer offers increased power and a multi-language touch screen for a simpler operation.

This advanced induction cap sealer delivers reliable sealing with a diverse operating window that compensates for cap, liner and container tolerance variations.

The air-cooled power pack is separate from the induction sealing coils so that you can change coils quickly and easily if you need to seal different products on one production line.

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Super Seal™ Max – Maximum sealing power for challenging applications

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Super Seal™ Max is ideal for packaging environments that operate lines running up to 100 metres per minute.

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Case Studies

GSK

EXTENDED SHELF LIFE

“GlaxoSmithKline was struggling to hermetically seal an oval-shaped Horlicks container with a ‘snap-on’ cap. The company contacted Enercon Industries for their expert advice and a solution.”

Beanies

PREVENTS CONTAMINATION

“The coffee manufacturer Beanies Flavour Co, was in need of a cleaner sealing method for the production of its flavoured instant coffee. For this particular need, induction cap sealing proved to be a more effective alternative to glue.”

zipz

STRONGER SEALS

“The wine company Zipz Inc was in need of an alternative method to conduction to seal single serve glasses of wine. The company switched to induction cap sealing to solve the problem of too many leakers.”

View Case Studies
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