Super Seal™ | Up to 30 metres per minute
Induction Heat sealer Super Seal
  • Air-cooled
  • Efficient coil designs to maximise performance and minimise energy costs
  • Simple to use control panel
  • Fully adjustable stand for different container heights
  • Seals a variety of caps ranging from 20mm – 150mm
  • Fully compliant with all CE regulations
  • Power supply electronics are housed in an IP65 enclosure
  • Dimensions 580 x 880 x 1524-1824mm (WxDxH)
  • Power Supply: single phase, 230V, 50Hz, 5amps

Download Layout Drawing

This system includes:

  • Stalled Bottle and Backlog Detector:
    Jammed containers or stopped bottles that remain under the induction sealer could become a potential safety hazard. The sensor detects these faults and stops power reaching the induction coil.
  • Missing Foil Sensor:
    This sensor detects if a foil liner is present in the cap; if there is no foil in the cap, the container cannot be sealed.
  • High Cap Detector:
    Detects an incorrectly fitted or high cap, which could affect seal quality.

Stack Light Assembly:

  • A visual aid that gives a green light to indicate that the unit is functioning correctly and a red light to indicate that no power is being supplied to the sealing head.

Stack Light Assembly with Sounder:

  • The Stack Light is also available with an 85dB audible alarm. This sounder works in unison with the red light by indicating when the induction sealer is on, but not running correctly. This is useful for production environments which are noisy or where the machine isn’t in direct sight.

Auto Power Control System:

  • An induction sealer’s power setting is set to match a fixed conveyor speed. Therefore, if your conveyor speeds up and slows down, this system will automatically alter your power setting to match the changing conveyor speed. This prevents poor sealing.

Variable Line Speed Control via a 0-10V signal cable:

  • An analogue signal that allows the customer to use their own PLC/control system to adjust the power level on the Enercon.

Machine stand wheels:

  • Stainless steel housed, high compression rubber wheels can be fitted in addition to the standard frame foot pads to allow for ease of unit manoeuvrability. Two brakes are included to allow the induction sealer to be locked into position.

Spare Parts Kits:

  • Various kits available on request.

IQ/OQ Kit:

  • Enercon Industries will provide the documentation for IQ/OQ.

There are a variety of sealing coils available with the Super Seal™ range of induction cap sealers to suit a wide range of sealing requirements.

Enercon has two coil design types, each with a number of variations, to ensure the perfect coil is available for the size and type of your container and cap for your application to deliver perfect, consistent seals.

Tunnel Coils facilitate higher throughputs than the more traditional flat coils. The Deep Tunnel coil is used for conical, spouted and other shaped caps.

Whereas Flat Coils give the flexibility to seal caps from 15 – 150 mm.

The All-in-One Coil is a variation of the Flat Coil. It is available with the Super Seal™ Touch. This flat sealing head can be pivoted to accommodate various applications.

Capable of sealing containers with cap diameters ranging from 20mm to 150mm, it is ideal for packagers who seal a variety of containers and offer the highest degree of sealing versatility.

At Enercon we take into consideration the cap diameter and height, the line speed  and the type of foil liner needed for the application before recommending the sealing head.

Our technical experts will match your requirements to one of our unique coils to help you achieve maximum productivity with minimum energy requirements.

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Super Seal™ induction cap sealers

The Best Selling Induction Cap Sealer

Available in three models

  • Super Seal™ 50
  • Super Seal™ 75
  • Super Seal™ 100

These best-selling models seal millions of bottles worldwide every day and are renowned for their reliability and robustness.

Compact and air-cooled, the Super Seal™ is easily installed into existing production lines, while the simple to use control panel ensures ease of operation. The stainless-steel stand is fully adjustable to allow for different container heights and is also suitable for food or clean environments.

The air-cooled power pack is separate from the induction sealing coil so that you can change coils quickly and easily if you need to seal different products on one production line.

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Super Seal™ – The industry workhorse

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The Super Seal™ range is ideal for packaging environments that operate lines running between 1 – 30 metres per minute.

Induction Cap Sealer sealing sauces

Case Studies

Cargill

INCREASED PRODUCTIVITY

An animal health facility has installed a new, state-of-the-art automated processing line that incorporates induction heat sealing. Their aim was to find a company that could create an automated packaging line to enable the fulfilment of higher volume contracts.

wyepak

LEAK PREVENTION

While the packaging and filling specialists from Wyepak were working for a bike cleaner brand, they discovered the bottles were leaking too frequently. Having worked with Enercon Industries in the past, Wyepak convinced their customer to move to induction cap sealing for stronger and more reliable seals.

Orchard Valley Foods

EXTENDED SHELF LIFE

Orchard Valley Foods, a manufacturer of edible baking decorations, required a solution that would increase the shelf life and ensure the freshness of its products. To achieve this, the company contacted Enercon Industries and introduce induction heat sealing to its production process.

View Case Studies
Reliable machines at the core of our solutions